Local Manufacturing
Costing & Pricing
In This Section, You Will Learn:
- • Calculating true cost per unit
- • Pricing strategies
- • Margin targets
- • Hidden costs to include
- • Break-even analysis
Calculating Cost Per Unit
- What to Include:
- • Raw materials (main ingredients)
- • Packaging (containers, labels, boxes)
- • Utilities (electricity, gas, water)
- • Your labor time (value it!)
- • Wastage (typically 5-10%)
- • Transportation/delivery
- Cost Calculation Formula:
- Total Cost = Materials + Packaging + Utilities + Labor + Wastage
- Cost Per Unit = Total Cost ÷ Units Produced
- Example (500ml Hand Wash):
- • Chemicals: Rs. 25
- • Bottle + cap: Rs. 20
- • Label: Rs. 5
- • Utilities/labor share: Rs. 10
- • Total Cost: Rs. 60
Pricing Strategies
- Cost-Plus Pricing:
- Cost × 2 to 2.5 = Selling Price
- Rs. 60 cost × 2.5 = Rs. 150 selling price
- Competition-Based:
- Check competitor prices, price slightly below or premium above.
- Value-Based:
- If your product is better quality, charge premium.
- Pricing Tiers:
- • Retail (direct to customer): Full price
- • Wholesale (to shops): 20-30% discount
- • Bulk (to distributors): 30-40% discount
- Never Price Below:
- 2x your cost (for sustainable margins)
Profit Margin Targets
- Healthy Margins:
- • Retail sales: 50-70% gross margin
- • Wholesale: 30-40% gross margin
- Gross Margin Calculation:
- (Selling Price – Cost) ÷ Selling Price × 100
- Example: (Rs. 150 – Rs. 60) ÷ Rs. 150 × 100 = 60%
- Net Margin (After All Expenses):
- Target 30-40% for home-based business
- Why High Margins Matter:
- • Cover mistakes and wastage
- • Fund marketing
- • Enable scaling
- • Survive price competition
Hidden Costs to Include
- Often Forgotten:
- • Delivery charges (if you pay)
- • Returns/refunds (2-5%)
- • Sample giveaways
- • Packaging mistakes
- • Raw material spoilage
- • Your time spent on non-production
- Platform Fees:
- • Daraz: 15-20% commission
- • Payment gateway: 2-3%
- • Delivery partner: varies
- Marketing Costs:
- • Facebook/Instagram ads
- • Free samples
- • Packaging improvement
- Rule: Add 10-15% buffer to cost calculations
Break-Even Analysis
- What is Break-Even?
- Point where you recover all your investment.
- Calculation:
- Break-Even Units = Total Investment ÷ Profit Per Unit
- Example:
- • Total investment: Rs. 40,000
- • Cost per unit: Rs. 60
- • Selling price: Rs. 150
- • Profit per unit: Rs. 90
- • Break-even: 40,000 ÷ 90 = 445 units
- Timeline:
- If you sell 15 units/day = 1 month to break even
- After Break-Even:
- Everything is profit (reinvest to scale)